How to Create Custom Nasal Strips

Author: Kongdy Patch

Date: 05 11，2026

Why Customize Nasal Strips? The Business Case for OEM & Private Label

The global nasal strip market is projected to grow significantly driven by rising consumer awareness of sleep quality, sports performance, and respiratory wellness. For brands, pharmacies, and distributors, launching a custom nasal strip product — whether an anti-snoring nasal strip, a sport performance nasal strip, or a medicated menthol nasal strip — offers strong margin potential and category differentiation.

This guide explains exactly how to customize nasal strips from concept to shelf, covering material selection, adhesive options, strip sizing, packaging design, regulatory requirements, and the step-by-step OEM nasal strip ordering process.

Step-by-Step: How to Customize Nasal Strips

Step 1 — Define Your Nasal Strip Product Concept

Before approaching a nasal strip manufacturer, clarify your product positioning:

• End-user: adult, pediatric, athletic, or medical-grade nasal strip?

• Primary function: nasal dilator strip for breathing, anti-snoring nasal strip, or medicated nasal strip for congestion relief?

• Market channel: pharmacy, e-commerce, sports retail, or hospital supply?

• Target price point and packaging format (individual sachets, 10-count, 30-count box)

A clear product brief helps your nasal strip factory recommend the right substrate, adhesive, and formulation stack from day one, saving weeks of back-and-forth.

Step 2 — Choose Your Nasal Strip Base Material (Substrate)

The spring-band substrate determines how the nasal strip opens the nasal passage. Available options:

Step 3 — Select the Right Nasal Strip Adhesive

Adhesive selection is the most technically critical decision in custom nasal strip development. The adhesive must bond firmly to oily skin during sleep or exercise without causing skin irritation upon removal.

Our in-house adhesive options for custom nasal strips:

• Standard-hold PSA (Pressure-Sensitive Adhesive): suitable for most drug-free nasal strips, 6–8 hours wear time

• Extended-hold PSA: formulated for sport nasal strips and high-perspiration conditions, tested up to 12 hours

• Gentle-release adhesive: ideal for sensitive skin nasal strips and pediatric nasal strips, dermatologist-tested

• Medicated adhesive base: allows incorporation of active ingredients (menthol, eucalyptus) directly into the adhesive layer for medicated nasal strips

All adhesive formulations are independently tested for skin safety per ISO 10993 biocompatibility standards.

Step 4 — Determine Custom Nasal Strip Dimensions and Shape

Nasal strip geometry affects both fit and efficacy. Standard and custom sizing options:

• Standard adult size: 66mm × 19mm (compatible with most adult nose bridges)

• Large adult / athlete nasal strip size: 72mm × 22mm

• Small / youth nasal strip: 55mm × 16mm

• Custom die-cut shapes: tapered, hourglass, or butterfly contour to maximize nasal bridge coverage

We provide physical size samples and 3D CAD overlays for brand approval before mass production of your custom nasal strip design.

Step 5 — Add Active Ingredients (Optional: Medicated Nasal Strips)

Brands seeking added therapeutic positioning can customize nasal strips with active or functional ingredients:

• Menthol nasal strips: 1%–3% menthol provides a cooling, decongesting sensation

• Eucalyptus nasal strips: natural eucalyptus oil for respiratory comfort

• Lavender nasal strips: calming aromatherapy positioning for sleep-focused SKUs

• Camphor nasal strips: traditional cold-weather respiratory relief formulation

All medicated nasal strip formulations are produced under pharmaceutical GMP standards. We provide full ingredient disclosure documents, MSDS sheets, and efficacy testing data to support your regulatory filing.

Step 6 — Design Private Label Nasal Strip Packaging

Packaging is your brand's first touchpoint. For private label nasal strips, we offer:

• Individual foil sachet: premium protection, ideal for travel-size nasal strip packs and pharmacy SKUs

• Resealable poly pouch: cost-effective for e-commerce bulk nasal strip bundles

• Retail box (10-count, 14-count, 30-count): shelf-ready private label nasal strip packaging with full-color print

• Club/value pack (60–100 count): wholesale club and subscription box formats

Our in-house design team can develop your nasal strip packaging artwork or work from your existing brand guidelines. All print files are checked against regional labeling requirements (FDA, EU MDR, Health Canada) before production.

Step 7 — Regulatory & Compliance Support for Custom Nasal Strips

Depending on your target market, custom nasal strips may require regulatory registration:

• United States: 510(k) exemption applies to most drug-free nasal strips; medicated nasal strips follow OTC monograph rules

• European Union: drug-free nasal dilator strips classified as Class I medical devices under EU MDR 2017/745; CE marking facilitated by our technical file team

• Australia (TGA): inclusion on the Australian Register of Therapeutic Goods (ARTG)

• China (NMPA): Class I medical device registration for nasal dilator strips

Our regulatory affairs team provides a full technical documentation package (IFU, label artwork review, biocompatibility reports, clinical evidence summary) for every custom nasal strip project.

Step 8 — Sample Approval and Mass Production

The final step before mass production of your custom nasal strips:

1. Pre-production samples (PPS): 3–5 units per variant for adhesion, spring force, and wear testing

2. Brand artwork proof: physical packaging mockup for your marketing and regulatory review

3. Golden sample sign-off: your approved sample is sealed and retained as the production benchmark

4. Mass production and pre-shipment QC inspection (AQL 2.5 standard)

5. Export documentation: COA, MSDS, packing list, Certificate of Origin, and regulatory certificates

Custom Nasal Strip Project Timeline Overview

FAQ: Custom Nasal Strip Development

Q: Can I request a clear nasal strip instead of tan/beige?

Yes. We offer both tan nasal strips (skin-tone) and clear/transparent nasal strip variants. Clear nasal strips are increasingly popular for cosmetically discreet use and are compatible with all our adhesive formulations.

Q: What is the MOQ for custom-sized nasal strips?

For custom die-cut nasal strip sizes (non-standard dimensions), MOQ is 10,000 units per size to amortize tooling costs. Standard-size custom nasal strips (with your label and formula) start at 5,000 units.

Q: Do you provide white-label nasal strips with no branding?

Yes. We supply white-label nasal strips in plain packaging for distributors testing new markets. Minimum order for white-label nasal strips is 10,000 units per SKU.

Q: Can your factory handle both drug-free and medicated nasal strip SKUs in the same order?

Yes. We regularly produce mixed orders containing both drug-free nasal dilator strips and medicated nasal strips (menthol, eucalyptus) for the same customer. Each formulation is produced in dedicated batches with full batch separation documentation.

Start Your Custom Nasal Strip Project Today

Request a free product consultation, material samples, and a no-obligation custom nasal strip quotation from our factory team.

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